Induction Bearing HeaterThe principle of a bearing induction heater can becompared with a transformer using a primary coil with a largenumber of windings turns and a secondary coil with a fewwindings on a mutual iron core.The input/output voltage ratio is equal to the ratio ofthe windings, while the energy remains the same. In the caseof induction heaters, the bearing acts as a short circuit (singleturn, secondary coil) through which a low AC voltage flows athigh amperage, thus generating heat. The heater, theinduction coil and the yoke remain at an ambient temperature.Managing the electric current flow to achieve the mostefficient heat-up rate for the bearing is vital, with theapplication of uniform temperature to the bearing inner ringbeing very important. Bearing-Master® induction heaters areprogrammed to monitor the rate at which the bearing heatsup. If the rate is too slow an alarm will activate and stop theheating. This is very useful where the operator may haveplaced the temperature probe in the wrong location. Demagnetization at the end of the induction heatingcycle is a critical part of the process. The residual magneticfield in the bearing must be decreased to a minimum. Failureto demagnetize completely means a risk of contaminationfrom metal particles attracted to the bearing raceways, whichcan lead to bearing damage.Key reasons to heat a bearing1.Hot mounting for expansion of the bearing bore to overcome the interference fit when mounting a bearing directly on a cylindrical shaft. 2.Safe mounting, e.g., excluding the use of potentially dangerous cold mounting with a press. 3.An alternative to the often inappropriate cold mounting techniques, such as hammering on the outer ring of the bearing. THE TRANSFORMER COMPANYRequired Details for OrderOuter diameter of the Bearing.1.Inner Diameter of the bearing2.Weight of the bearing.3.Frequency: Pieces needed per hourSpecification•Supply Voltage: 230 Volt AC•Single phase unit•Continuously variable voltage by a manual variac•Voltage, Current and frequency Indication (VIF) meter•Input MCB of required Rating•Inbuilt Electronic Timer of required Rating•Electronics Temperature Indicator/Controller of the required temperature rating.•Separate ON & OFF switches•M. S. Enclosure duly powder coated.