Optimized Consistency This type of heating eliminates the inconsistencies and quality issues associated with open flame, torch heating, Press fit andother methods. Once the system is properly calibrated and set up, there is no guess work or variation; the heating pattern is repeatableand consistent. Maximized Productivity Production rates can be maximized because induction heating works so quickly; heat is developed directly and instantly inside the bearing itself. Startup is virtually instantaneous; no warm up or cool down cycle is required. The induction heating process can be completed on the manufacturing floor, next to the assembly table, instead of sending batches of parts to a remote furnace area or subcontractor.Improved Product Quality With induction, the part to be heated never comes into direct contact with a flame or other heating element; the heat is induced within the part itself by alternating electrical current. As a result, product warpage, distortion and reject rates are minimized. Extended Fixture Life This type of process extends the life of the fixturing and mechanical setup of the part. There is no colour loss during this process which is the case with furnace heating.Environmentally Sound These types of heating systems do not burn traditional fossil fuels; induction is a clean, non-polluting process which will help protect the environment. An induction system improves working conditions for your employees by eliminating smoke, waste heat, noxious emissions and loud noise. Heating is safe and efficient with no open flame to endanger the operator or obscure the process. Non-conductive materials are not affected and can be located in close proximity to the heating zone without damage.Reduced Energy ConsumptionTired of increasing electricity bills? This uniquely energy-efficient process converts up to 90% of the energy expended energy into useful heat; batch furnaces are generally only 45% energy-efficient. And since induction requires no warm-up or cool-down cycle, stand-by heat losses are reduced to a bare minimum. The repeatability and consistency of the induction process make it highly compatible for this kind of mass production.THE TRANSFORMER COMPANY
Optimized Consistency
This type of heating eliminates the inconsistencies and quality issues associated with open flame, torch heating, Press fit and
other methods. Once the system is properly calibrated and set up, there is no guess work or variation; the heating pattern is repeatable
Maximized Productivity
Production rates can be maximized because induction heating works so quickly; heat is developed directly and instantly inside the
bearing itself. Startup is virtually instantaneous; no warm up or cool down cycle is required. The induction heating process can be completed
on the manufacturing floor, next to the assembly table, instead of sending batches of parts to a remote furnace area or subcontractor.
Improved Product Quality
With induction, the part to be heated never comes into direct contact with a flame or other heating element; the heat is induced within
the part itself by alternating electrical current. As a result, product warpage, distortion and reject rates are minimized.
Extended Fixture Life
This type of process extends the life of the fixturing and mechanical setup of the part. There is no colour loss during this process
which is the case with furnace heating.
Environmentally Sound
These types of heating systems do not burn traditional fossil fuels; induction is a clean, non-polluting process which will help protect the
environment. An induction system improves working conditions for your employees by eliminating smoke, waste heat, noxious emissions
and loud noise. Heating is safe and efficient with no open flame to endanger the operator or obscure the process. Non-conductive materials
are not affected and can be located in close proximity to the heating zone without damage.
Reduced Energy Consumption
Tired of increasing electricity bills? This uniquely energy-efficient process converts up to 90% of the energy expended energy into useful
heat; batch furnaces are generally only 45% energy-efficient. And since induction requires no warm-up or cool-down cycle, stand-by heat
losses are reduced to a bare minimum. The repeatability and consistency of the induction process make it highly compatible for this kind of
mass production.
THE TRANSFORMER COMPANY
